Hey guys I'm Scott with SD. I'm one of the owners and I design of the discs. I've never been on any forums or face book so this is all new to me! I wanted to field some questions and maybe give some insight as to what we are about as a company.
The delays for Prometheus was a weight issue and the fact that the machine broke mid run. We are sincerely sorry for the delays and it will not happen again, though we are finishing the first run still.(once again the machine.)
As for quality control about 10% of the discs where test driven regularly while they came out of the cold molds. They all flew well. Also 75% of the discs had their parting line and the dome height measured to check consistency. If they failed they get discarded. The discs do fly consistently, the issue for some people will be the weight. The difference between the aqua and the blue is nothing shape wise, but there is a trend of weight difference. The aqua tend to be about 3-5 grams lighter. This will affect the flight of the discs because you can get more speed on the lighter ones obviously. The reason why the different color makes for different weight is the different flow rate of the molten plastic. It affects how much we have to pack the mold. The more we have to pack the mold the heavier the disc will be. When I test the discs they are thrown at the same linear and rotational velocities. Therefore the discs produce the same flight, which is unbiased to weight or how the disc feels. When people throw them I'm sure that the vast majority of the discs fly consistently when compared to one of similar weight. I am also confident that most people will throw discs of different weights differently.
People tend to have the ability to have a higher spin/air speed ratio with forehands then backhands. This is more evident in larger diameter and heavy weight discs. For example midranges.
We are working on getting the weight down into the 170s. This is part of the reason for the delay, but our machine going out messed with our sampling and we have not produced those weights consistently. We do know we can get the weight down but we have to get the process down. This process is like walking on the edge of a knife because our plastic has a very small processing window.
The delay is inexcusable and is our responsibility. We did not get our materials when we where told and we had mechanical failures, but that doesn't change the fact that we didn't get our product out when we said we would. We got excited about seeing something we dreamed up, prototyped and loved. As a company we should have waited longer and held in the excitement. Though I'm sure you all can understand, it doesn't excuse it. Thank you for your support, encouragement, excitement and sometimes even your criticism. We as a company want to listen to our customers feed back and ideas even if it isn't always easy to hear. As long as its constructive I feel the responsibility to listen.
Who ever came up with Failient, thats funny. I'm going to bring that up at the next board meeting. Also do want a job coming up with names for us?
PS I found out my wife is pregnant with our third kid today! And sorry for any miss spelling and grammar, I do numbers